Tag Archives: ArmaWeave

Wetlands project involving Binns Fencing opens up East London ‘open-air lung’

An £8.7 million Visitor Centre designed to open up access to one of the East End’s ‘open-air lungs’ has been completed at a strategic 500-acre Thames Water site. The Walthamstow Wetlands project allows visitors to enjoy and learn about the Walthamstow Reservoirs’ distinctive built and natural heritage, which is unique in London.

As the area includes water treatment stations and other operational sites, it needed protection to separate public areas from Critical National Infrastructure zones, for which Thames Water ordered security fencing through Binns Fencing.

Binns has installed ArmaWeave, HiSec and Axiom steel mesh from parent company Zaun around strategic Thames Water assets, while Duo fencing, sliding gates and railings have been included at all main entrances. Oak Habitat gates and post-and-wire fencing provide a more natural boundary to non-secure areas.

The principal contractor on the project was London-based construction company Rooff, a family-run business with a track record stretching back 100 years.

The area’s distinctive nature stems from the site’s importance as a historic operational landscape that supplies drinking water to London, and its rich biodiversity, which is of international importance for water birds.

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The concept is to create a ‘green core’ of naturalised landscape at the heart of the reservoir complex with a generous pathway through the centre of the site and connecting to the strategic pedestrian and cycle route through the middle of the Lee Valley.

The project was designed by architect Witherford Watson Mann and landscape architect KLA, with engineer P3r and TALL, consultant Studio Dekka and collaborating organisation Counterculture also involved.

The reservoirs’ importance as a potential nature reserve was recognised as early as 1945 by Professor Patrick Abercrombie, who said: “A series of great reservoirs [is] acquiring a charm of [its] own as trees grow around them and on their little islands. They are becoming nature reserves for large numbers of birds and the resort of privileged fisherman. These areas are a great open-air lung to the crowded East End and their preservation is essential. Every piece of open land should be welded into a great regional reservation.”

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Perimeter protection specialist Zaun majors on innovation at Intersec 2018

British innovation is the focus for multi-award winning perimeter protection systems group Zaun at Intersec 2018 as the company unveils new products. On Stand G11 in Hall 1) the company is unveiling two brand new products at the Dubai International Convention and Exhibition Centre.

First, Zaun is announcing the CorruSec SR3 and CorruSec Premier SR4, two new high-security fence systems that resist – for more than five and ten minutes respectively – sustained attack with designated specialist power tools.

Zaun’s stand features the company’s full suite of SR-rated products, installations of its raking ArmaWeave fencing system and also Government-rated PIDs and PulseSecure electric pulse fencing courtesy of electronic and electrified perimeter security systems business Harper Chalice.

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Zaun’s co-founder and director Alastair Henman has made no secret of his intentions to refocus Zaun on its manufacturing strengths and set it apart with pioneering innovation and bold investment. With this in mind, Henman has added strengthened relationships with core contractor customers and architects, strategic acquisitions and renewed energy on collaboration and partnering.

Speaking prior to Intersec (which is running from 21-23 Janaury), Henman observed: “It all contributes to a massively exciting future we’re building here at Zaun. We’re confidently ready to forge into the future and approach 2018 with record consolidated turnover and profit.”

Over the past two decades, Intersec’s influence has spread not only across the Middle East, Africa and the Indian sub-continent, but has also gone well beyond, offering thousands of influential trade buyers the latest security and safety solutions from the world’s premier manufacturers.

Last year, almost 33,000 delegates from all over the world visited more than 1,300 exhibitors present from 58 countries.

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JB Corrie accreditation sees fourth company approved to install ArmaWeave

A fourth company has now been accredited to install ArmaWeave, the approved high-security perimeter fencing system manufactured by Zaun. Specialist fencing installer JB Corrie has committed to training its site operatives in the installation methods for ArmaWeave developed by Zaun over time to make best use of the solution’s high-security woven fabric.

Impressed with the versatility of the system, JB Corrie is now installing the Zaun mesh on several security sites.

The company joins expert installer Allen Fencing Limited, systems integrator Crime & Fire Defence Systems and premier prison fencing installer Binns Fencing, a Zaun subsidiary, as an approved installer.

Contracts director Norton Welch said: “We’re delighted to have received this accreditation and look forward to working closely with Zaun to install its security products in the future.”

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JB Corrie’s contracts director Norton Welch (centre) and senior sales and estimating manager Luke Ryan (left) receive their accreditation to install ArmaWeave from Zaun’s sales and marketing director Chris Plimley

The company – which has been in business for over 100 years and is now in the ownership of the fourth generation Corrie family – installs integrated perimeter protection systems for high security applications and boasts military bases, utilities, power stations and airports among its clients.

Zaun established the installer scheme after increasing requests from customers to recommend contractors with suitable installation, quality and safety standards.

Panels can be raked

ArmaWeave is produced on the world’s largest steel loom at Zaun’s West Midlands manufacturing base. It boasts properties that give it distinct advantages against more traditional welded mesh systems, such as panels that can be raked to accommodate slopes. Therefore, installers require the necessary skill sets to set this up.

The wire of the panels has a tensile strength typically more than double that of welded panels so special methods are needed for cutting the panels during installation.

Zaun trained JB Corrie’s installation teams on the properties and tolerances of ArmaWeave and how it’s manufactured. The training is for ‘fencers’ with proven experience in high-security fencing work who are sponsored by a company that can demonstrate its professionalism through membership of a relevant trade organisation and valid UKAS-accredited ISO 9001 certification.

The certificate of training is only valid while the individual is working for the host company. This ensures that trained individuals are working properly under quality management to install the product.

With its partners, Zaun hopes to increase the adoption of ArmaWeave as the standard for secure sites of Critical National Infrastructure – such as the utilities, Data Centres and nuclear sites – while ensuring consistent installation quality.

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Zaun accredits installers to roll out “unique” ArmaWeave security solution

High security perimeter systems manufacturer Zaun is bolstering the ranks of approved installers for its “unique” intruder-resistant fencing.

ArmaWeave fencing is produced on the world’s largest steel loom at the company’s West Midlands manufacturing base. Crime & Fire Defence Systems engineers were trained in the installation of the product and, over the last two years, have installed kilometres of the high-security woven fencing at utilities sites right across the country.

Now Zaun has formally accredited Crime & Fire Defence Systems as an approved installer of the product, along with Zaun Group subsidiary Binns Fencing.

Zaun has established the new installer scheme because of increasing requests from customers to recommend contractors with suitable installation, quality and safety standards.

ArmaWeave boasts some unique properties which give it distinct advantages, but require some fresh skills and techniques to install. For example, unlike welded mesh, the panels can rake up and down hills such that installers require new skills to square up or rake the panels.

The wire of the panels has a tensile strength typically more than double that for welded panels so special methods are required for cutting the panels during installation.

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Zaun’s Chris Plimley (left) celebrates the accreditation with Crime & Fire Defence Systems team members (from left to right) Craig Watts, Pete Rushforth, Chris Singer and Stuart Fletcher

Training for installation teams

Zaun will be training installation teams on the properties and tolerances of ArmaWeave and how it’s manufactured. Instruction is aimed exclusively at ‘fencers’ with proven skills and experience in high-security fencing works and deals only with the specific new skills and techniques required to install ArmaWeave.

Trainers will share the secrets of installation methods Zaun has developed over time for ArmaWeave to make best use of the properties of the high-security fabric.

The training will be for experienced individuals sponsored by a company which can demonstrate its professionalism through membership of a relevant trade organisation and valid UKAS-accredited ISO 9001 certification. The certificate of training will only be valid while the individual is working for the host company. This will ensure that properly trained individuals working under proper quality management install the product.

The plan is to increase the adoption of ArmaWeave as the standard for secure sites of Critical National Infrastructure – such as utilities, Data Centres and nuclear sites – while ensuring consistent installation quality.

Zaun’s sales and marketing director Chris Plimley said: “We invested in the steel loom ahead of the sales in the belief we could produce an innovative product that installers, specifiers and high-security facility managers would want. That has proven to be so true that we need to expand the number of contractors trained in installing it correctly.”

Resistance to attacks

ArmaWeave’s properties add substantial resistance to cutting attacks perpetrated with hand, powered and non-contact tools. The tight mesh pattern provides no climbing aids, again limiting the potential for intrusion.

ArmaWeave CPNI enhanced is tested to the very highest standards and can be combined with other intruder systems, electronics and access control to create the optimum in integrated fencing solutions. The product has also been approved for use with a range of microphonic PID cable systems after testing for many months at a Ministry of Defence facility.

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Perimeter security solutions developer Zaun celebrates 20th Anniversary

Zaun is currently celebrating its 20th Anniversary at what is the “leanest, greenest and keenest” point in the company’s history. The high security perimeter systems fencing manufacturer has reached its China Anniversary in rude health after bold investment decisions and innovations that sometimes ran against the grain.

Shrewd management, key contract developments, the support of clients and collaborators and a relentless focus on the customer have enabled Zaun to grow year on year since launching into the UK’s fencing market back in November 1996.

Co-founder and director Alastair Henman told Risk UK: “Trading conditions have been tough for a fair proportion of those 20 years, so we have had to innovate, invest and add more value to keep ahead and busy. Our ongoing investment in people, equipment and relationships has ensured that we have the most modern machinery and production software. This reduces wastage and speeds up production times, giving us the edge over the competition. Contractors have witnessed the change in emphasis and our commitment to customer care and strengthening relationships. They’re consequently collaborating on more projects with us.”

The business began on a small scale in Rupert Street, Birmingham, by importing mesh from Germany. A lack of space along with the lure of greater support from Wolverhampton Metropolitan Borough Council tempted Zaun to its current five-acre site on Steel Drive to the north side of the city at around the time when the dot com bubble burst, sending shock waves through other sectors of the investment community.

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Construction of the Paul Holloway Manufacturing Facility at Zaun’s headquarters on Steel Drive in Wolverhampton during 2010

Next followed investments in the depths of the post-credit crunch slump in the 44,000 sq ft multi-million pound Paul Holloway Manufacturing Facility that houses the world’s largest mesh weaving machine. This produces ArmaWeave, Zaun’s most intruder-resistant product for the high security market.

Process engineering

The past year has seen Zaun buy a new tube laser cutter, a further mesh welding line and engage in the automation of other key processes to further enhance its manufacturing capabilities and capacity as well as cut out waste.

Additional bailers and squashers have boosted recycling, while a new forklift truck has improved materials handling.

The new production equipment coupled with the process engineering brilliance of accomplished engineer Roberto Garziera – who has streamlined a series of processes and improved productivity and efficiencies in production – have helped make Zaun the “leanest manufacturer” in the perimeter systems market.

In recognition, Garziera has been elevated to Zaun’s Board of Directors as technical director. There have also been recent promotions for Chris Rowen (to operations director) and Chris Plimley, who has taken over the role of sales and marketing director.

New design software

Training for ‘shop floor’ staff has seen new welding qualifications for CE Marking and security-rated product manufacture. New 3D design software is replacing 2D throughout the business, in turn affording end customers clearer representations of designs, reducing errors and improving efficiencies.

Alastair Henman concluded: “The political, economic, technological and social environments have changed beyond recognition during the 20 years we’ve been in operation, but we have invested in the belief that we could produce innovative products that our customers would want. This philosophy has kept us ahead of the curve.”

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Thames Water extends security contract with Zaun to May 2017

The UK’s largest water and waste company has renewed the appointment of security and perimeter fencing systems manufacturer and specialist solutions designer Zaun on a multi-million pound framework agreement for a further year to May 2017.

Thames Water Utilities retains the option to extend the deal for a further two years to 2019 at the end of the current Asset Management Programme (AMP6).

Thames Water originally selected Zaun as one of four appointed contractors on its framework agreement for the supply and installation of security fencing and gates, and one of three for ongoing maintenance. It hoped to save almost £500,000 with the framework agreement, as well as reaping the benefits of dedicated account management, certified and experienced perimeter protection designers, engineers and technicians, access to new and innovative products and robust management reporting linked to an exacting Service Level Agreement.

Thames Water manages more than 4500 sites, the majority of them unmanned, that require security to protect the water supply for over 14 million people. Accidental pollution, the safety hazards of sewage, the potential for theft and even mindless vandalism all mean that site safety and security is paramount.

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Zaun first proved its reputation with Thames Water during its multi-billion pound London Tideway improvements to create a cleaner and healthier River Thames. This entailed work on sites of Critical National Infratructure (CNI) near to the London 2012 Olympic Park at Stratford where Zaun also provided security fencing.

For AMP6, Thames Water set about a “complete transformation” of the way in which it delivers capital investment through a ‘super alliance’ including MWH Global as programme manager that expects to carry out between £2 billion and £3 billion of work, with £200 million set aside for security, in turn bringing its estate up to Defra standards and rendering it fully prepared for any security eventualities.

Thames Water has often turned to Zaun to deliver full turnkey security solutions of integrated perimeter fencing, CCTV and access control systems. Indeed, Zaun has installed its most intruder-resistant product, ArmaWeave, around secure compounds.

Chris Plimley, Zaun’s head of sales, stated: “We’re delighted to have our relationship with Thames Water extended for another year and look forward to continuing to help the client upgrade both its estate and overall security regime with the very best integrated perimeter protection systems available on the market.”

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Zaun Group embarks on diplomatic mission

A fictional embassy secured by an integrated perimeter protection solution from the Zaun Group was the stand-out highlight of the 2016 Security and Policing Show.

The embassy mock-up was constructed with input from the Metropolitan Police Service’s Security Liaison Unit and Parliamentary and Diplomatic Protection, which advises on the protection of embassies and other diplomatic missions.

Show visitors raved about the mock-up, which was designed to give a realistic impression of the many security elements deployed to protect diplomats and the buildings that they use.

Staff staged mock scenarios including a full security lockdown to make the live experience even more realistic at the annual UK Government security show, which was held at the FIVE venue in Farnborough from 8-10 March.

It’s the UK’s only security event aimed at police, law enforcement and security professionals specifically tasked with security, civil protection and national resilience.

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The Zaun Group pitched its integrated high security perimeter systems from a combined stand (B47) that housed a working demonstration including an SR2-rated gate, electric fencing, perimeter intrusion detection systems, CCTV and video analytics, prison mesh and post systems complete with razor coil toppings.

The centrepiece embassy mock-up demonstrated far more coherently the integrated approach that the Zaun Group can offer, with both Perimeter Security Suppliers Association-verified products and installations.

The comprehensive solution included Zaun’s most intruder-resistant fencing, ArmaWeave, FST prison toppings from Binns, electric fencing and PIDs from Harper Chalice and multi-megapixel and HD video evidence from a series of HD CCTV cameras recorded and managed by EyeLynx’s SharpView intelligent video surveillance system.

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Over 350 companies exhibited at the event, showcasing world-leading technologies, products and solutions. It’s very much a cornerstone of the UK’s security event calendar.

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